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Builder’s construction supplies (temporary in permanent position)

Defective builder’s construction supplies

ESV occasionally receives complaints concerning defective builder’s construction supplies. These complaints relate to installations being connected to supply with defects.

The most common defects are:

  • support structure not securely fixed,
  • mechanical protection not provided where required, and
  • enclosures being installed that are not IP rated or fit for purpose.

As a result of these complaints, ESV has conducted audits of construction supplies in permanent positions, where only a small number are compliant. It is unacceptable that defective installations are being connected.

Check the manufacturer’s instructions

It is important to check the manufacturer’s installation instructions. Most switchboard / meter enclosures are only rated at IP23 when recessed in a wall. Some enclosures have manufactured cable entries that penetrate through the enclosure’s top and back, and allow the ingress of moisture. These enclosures are not suitable for connection to supply until they are installed within a wall.

Use of permanent mains

ESV does not oppose the use of permanent mains as builder’s construction supplies, and will allow an enclosure that has been approved for installation within a wall to be used as a builder’s construction supply during the construction period if it complies as follows:

  • Being fit for purpose and securely installed,
  • The enclosure remains secure when the ground around it is being excavated,
  • Mechanical protection is provided for the “electrically un-protected consumer’s mains” and conduit during construction and excavation,
  • There are no cable entries without a sealing cap through the top of the enclosure, and
  • The cable knockouts on the back or sides of the enclosure do not protrude through the metal surface to prevent the ingress of moisture.

ENCLOSURES PERMANENTLY EXPOSED TO THE WEATHER SHALL BE FIT FOR PURPOSE AND APPROVED FOR THE LOCATION

Contact us

If you have any queries in relation to builder’s construction supplies, please contact ESV on 03 9203 9700 or by email at info@energysafe.vic.gov.au or contact our Electrical technical assistance line on (03) 9203 9700 and selecting option 2 from the menu system or emailing your query to ElectricalInstallationEnquiries@energysafe.vic.gov.au.

 

Common defects

defects-01

The maximum distance between the enclosure and steel mechanical support must not exceed 100mm.

The steel provides mechanical protection for the electrically unprotected consumer’s mains and earth conductor.

 

Clause 1.5.14 of
AS/NZS 3000:2007, Wiring Rules.

 

 

 

 

defects-02Mechanical protection shall be provided to a depth of at least 500mm below ground level.

 

 

 

 

 

 

defect-03

A typical excavation prior to the pouring of the concrete slab.

The steel pipe does not continue below the excavation.

 

 

 

 

 

 

defects-04

The post supporting the enclosure is not securely fixed and would become unstable if the ground was excavated around the post.

 

Clause 1.7 of
AS/NZS 3000:2007, Wiring Rules

 

 

 

 

 

 

 

defects-05

The hose clamps securing the meter enclosure support to the pipe driven into the ground do not have the required mechanical strength, and are not fit for purpose.

 

Clause 1.7 of
AS/NZS 3000:2007, Wiring Rules

 

 

 

 

 

defects-06

This enclosure has been manufactured with cable entries that protrude through the metal surface that allows the ingress of moisture.  It would only be IP rated when installed within a wall.

This enclosure would not be fit for purpose if installed exposed to the weather even temporarily.

The manufacturer states “the enclosure has been tested and has an IP23 rating when it is installed in a wall”.

Clause 1.7, 1.7.4 & 1.5.14 of AS/NZS 3000:2007, Wiring Rules.

 

 

 

 

defects-07

Cables are not prepared to prevent spreading or escape of individual stands.

 

Clause 3.7.2.5 of
AS/NZS 3000:2007, Wiring Rules.

 

 

 

 

 

defects-08

This drawing does not meet the minimum requirement.

Underground plan drawings must be of a permanent form, recorded on durable material, showing the underground wiring location within an accuracy of 200mm.

 

Regulation 218 of the
Electricity Safety (Installations) Regulations 2009.

 

 

 

 

defects-09

This enclosure, installed in this manner is not fit for purpose in this application because:

·         It is not IP rated as installed
·         Subject to ingress of moisture due to the manufactured cable entries
·         It is not securely fixed

It was inspected and passed as being compliant and connected to supply.

Clause 1.7, 1.7.4 & 1.5.14 of AS/NZS 3000:2007, Wiring Rules.

 

 

 

 

 

 

 

defects-10

This enclosure, installed in this manner, is also not fit for purpose in this application because:

·         It is not IP rated as installed
·         Subject to ingress of moisture due to the manufactured cable entries
·         Conduits are not mechanically protected
·         The bracket is not designed for permanent support
This enclosure was used as a construction supply and remained as the distribution board for 3 units.

Clause 1.7, 1.7.4 & 1.5.14 of AS/NZS 3000:2007, Wiring Rules.